Advanced Industrial Ceramic Material Solutions
High-performance ceramic materials, high temperature, acid and alkali resistance, high hardness, to provide excellent material support for high-end manufacturing
Advanced Ceramic Materials
Ceramic material
Xiayang fine ceramics new materials limited company manufacture production: zirconia, magnesium zirconia, toughened zirconia, alumina, silicon nitride, silicon carbide and color ceramics!
Our company can customize some special performance ceramics according to customers' requirements.
Meanwhile, we also sincerely welcome the cooperation of major universities and research institutes.
zirconium oxide
(ZrO2)
aluminum oxide
(Al2O3)
silicon nitride
(Si3N4)
silicon carbide
(SiC)
Advanced Industrial Ceramics
We specialize in the research, development and production of high-performance advanced ceramic materials, providing a full range of material solutions for aerospace, semiconductor, medical, precision manufacturing and other fields.
Advanced Ceramics Overview
Advanced ceramics are high-performance ceramic materials prepared using precisely controlled chemical compositions, high-purity raw materials and advanced processes. Compared with traditional ceramics, advanced ceramics have more excellent physical, chemical and mechanical properties, and can meet the stringent requirements of modern industry on materials.
Ceramic Material Advantages
Advanced ceramics have excellent characteristics such as high temperature resistance, corrosion resistance, high hardness, high abrasion resistance, electrical insulation, good thermal conductivity, etc. They are also lightweight, non-magnetic, chemically stable, etc., and show excellent performance stability in extreme environments.
Classification of industrial ceramic materials
Aluminum oxide ceramics
The most commonly used advanced ceramic materials, with excellent electrical insulation, wear resistance and chemical stability, are widely used in electronics, machinery, chemicals and other fields.
Zirconia Ceramics
With high toughness, high strength and excellent thermal expansion properties, it is widely used in high-end fields such as medical, aerospace and precision machinery.
Silicon Nitride Ceramics
With excellent high-temperature strength, thermal stability and wear resistance, it is an ideal high-temperature structural material, widely used in engines, bearings and other fields.
Silicon Carbide Ceramics
With extremely high hardness, thermal conductivity and chemical stability, it is widely used in semiconductor, photovoltaic, wear-resistant materials and other high-tech fields.
Excellent properties of industrial ceramics
Our industrial ceramic materials have been rigorously developed and tested to meet the demanding requirements of a wide range of high-end industrial applications with the following outstanding properties.
heat-resistant
Capable of maintaining stable performance in extreme high temperature environments, it is suitable for a variety of high temperature work scenarios.
Acid and alkali corrosion resistance
Excellent chemical stability, able to resist all kinds of acid and alkali corrosion, prolonging the service life of the equipment.
high pressure resistance
Extremely high compressive strength to withstand heavy loads and high pressure environments and maintain structural stability.
electrical insulation
Good electrical insulation properties, suitable for insulating parts in electronic and electrical equipment.
thermal conductivity
Excellent thermal conductivity to effectively disperse heat and prevent localized overheating from damaging equipment.
thermal shock resistance
Excellent thermal shock resistance to maintain structural integrity in environments with rapid temperature changes.
adhesion strength
Excellent adhesion strength to bond firmly with other materials and improve the overall performance of the component.
Thermal cycling capacity
Excellent thermal cycling capability, capable of long term stable operation in repeated heating and cooling environments.
Industry Performance Requirements
We have an in-depth understanding of the performance requirements of the precision instrument industry and provide customized solutions to meet the specific needs of different application scenarios.
Photovoltaic Roller
- High-precision surface finish to ensure uniform calendering of PV materials
- Excellent abrasion resistance for longer roll service life
- Good thermal conductivity to ensure uniform temperature distribution
- High compressive strength to withstand heavy-duty calendering processes
Ceramic Vacuum Suction Cups
- Usage: Ceramic vacuum suction cup is a special vacuum suction cup made of porous ceramic material with high porosity, high strength, high flatness, etc. It is widely used in the cutting, grinding and testing of semiconductor wafers.
- Excellent corrosion resistance and air tightness
- Precise adsorption uniformity
- It can achieve flatness of 0.002mm and parallelism of 0.003mm.
Ceramic parts
- Highly accurate dimensional tolerances for precise guidance
- Excellent abrasion resistance to reduce friction loss
- High compressive strength, able to withstand mold clamping force
- Good self-lubricating performance, reducing maintenance costs
merry-go-round
- Under the effect of strong centrifugal force generated by the high-speed rotating grading turbine, the coarse and fine materials moving with the rising airflow to the grading area are separated, and the fine particles meeting the requirements of particle size are collected through the grading wheel into the next component, and the coarse particles drop to the crushing area to continue crushing. Widely used in air flow mill, mechanical mill and other equipment.
- Abrasion resistance and hardness requirements: high hardness and abrasion resistance can ensure that the classification wheel is not easy to wear in a long time, prolonging the service life.
- Precise surface treatment to ensure product surface quality
- No metal contamination: Since the ceramic grading wheel is made of pure ceramic, it does not produce metal debris and therefore does not cause metal contamination, which is particularly suitable for processes sensitive to metal contamination, such as the processing of lithium battery cathode materials.
Industrial Ceramics Application Areas
Advanced industrial ceramics are widely used in a number of high-end manufacturing fields due to their excellent performance, providing innovative material solutions for various industries.
Semiconductor & Electronics Industry
Advanced ceramic materials play an important role in semiconductor manufacturing equipment, used for wafer carrying, etching equipment components, precision structural components, etc., to meet the high purity, high temperature, corrosion resistance and other stringent requirements.
- Wafer Carrier Rings and Bases
- Ceramic components for etching equipment
- Precision Ceramic Seals
Medical Device Industry
Biologically inert ceramic materials are widely used in the field of medical devices, with excellent biocompatibility, corrosion resistance and wear resistance to ensure the safety and reliability of medical devices.
- Ceramic components for surgical instruments
- Wear-resistant components for medical devices
- Bioceramic Implant Materials
Precision manufacturing industry
In the field of precision manufacturing, advanced ceramic materials are used in the manufacture of high-precision molds, bearings, seals and other key components to improve product accuracy and service life.
- Precision Ceramic Molds
- Ceramic bearings and bushings
- Precision Ceramic Cutting Tools
Aerospace
The aerospace field requires extremely high material performance, and advanced ceramic materials have become ideal structural and functional materials due to their lightweight, high-strength, and high-temperature-resistant properties.
- Aero-engine ceramic components
- Ceramic materials for thermal protection systems
- Avionics ceramic components
Classification of advanced ceramic materials
Advanced ceramics can be divided into several categories based on their composition and performance characteristics, and each category of material has its own unique advantages and application scenarios.
Structural Ceramics
Structural ceramics with high strength, high hardness, high temperature resistance, wear resistance as the main characteristics, mainly including alumina ceramics, silicon nitride ceramics, silicon carbide ceramics.
- Aluminum oxide ceramics: High strength, high hardness, good corrosion resistance
- Silicon Nitride CeramicsExcellent high-temperature mechanical properties, good thermal shock stability
- Silicon Carbide Ceramics: High thermal conductivity, excellent abrasion resistance
Functional Ceramics
Functional ceramics have special physical properties such as electricity, magnetism, light and heat, and are mainly used in electronics, optics, sensors and other fields.
- electronic ceramics: Good insulation and excellent dielectric properties
- Magnetic Ceramics: Excellent magnetic properties
- bioceramics: Good biocompatibility
Advanced Ceramic Materials
Ceramic material
Xiayang fine ceramics new materials limited company manufacture production: zirconia, magnesium zirconia, toughened zirconia, alumina, silicon nitride, silicon carbide and color ceramics!
Our company can customize some special performance ceramics according to customers' requirements.
Meanwhile, we also sincerely welcome the cooperation of major universities and research institutes.
Zirconia (ZrO2)
High toughness, excellent thermal expansion properties
Aluminum oxide (Al2O3)
High hardness, excellent electrical insulation properties
Silicon Nitride (Si3N4)
High hardness, excellent fracture toughness
Silicon Carbide (SiC)
Very high hardness, high thermal conductivity
Zirconia Ceramics
In the family of fine ceramic materials, zirconia (ZrO2) has a high melting point, oxidation and high temperature resistance, has a very high operating temperature, and is a ceramic material with excellent toughness, so it is often used in high temperature parts, mechanical wear parts, and other steel combined with structural parts. Excellent combination of low heat and high flexural strength and low thermal conductivity, and high-temperature performance stability, thermal shock performance stability, chemical stability is excellent. Therefore, it is also often used in precision instruments, medical equipment, chemical industry and other fields.
In the family of fine ceramic materials, zirconia (ZrO2) has a high melting point, oxidation and high temperature resistance, has a very high operating temperature, and is a ceramic material with excellent toughness, so it is often used in high temperature parts, mechanical wear parts, and other steel combined with structural parts. Excellent combination of low heat and high flexural strength and low thermal conductivity, and high-temperature performance stability, thermal shock performance stability, chemical stability is excellent. Therefore, it is also often used in precision instruments, medical equipment, chemical industry and other fields.
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Performance:
Extremely high toughness 6-8 MPam1/2, high thermal expansion properties (α=10 x 10-6/K, close to steel), excellent thermal insulation/low thermal conductivity (3 W/mK), max. operating temperature 1000°C
Features:
Extremely tough ceramic material
Applications:
Industrial wear parts, mechanical parts; mold structural parts; fuel cells; communication parts (inserts, sleeves); mechanical plungers (spools, sleeves, filling pumps); automotive industry (sensors); cell phone parts (fingerprint identification, bezels, back covers); smart wear (watches, decorations); sealing parts (sealing rings, sealing sleeves, sealing bearings); ceramic bearings, ceramic ball
Aluminum oxide ceramics
Alumina (Al2O3) has high hardness, good wear resistance, corrosion resistance and high temperature resistance and other properties, so it is used in machinery, molds, textiles, petroleum, chemical, refractory materials and electronics and other industries, is currently the most widely used oxide ceramics, the largest production and sales of abrasion-resistant, high-temperature ceramic materials. Guangdong Xiayang main alumina ceramics grades are: A-100, A-200, AZ-100 several.
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Performance:
Very high hardness HRA 90 to 93, excellent electrical insulation (1x10^-14 to 1x10^15 Ωcm), medium to very high mechanical strength (360 to 600 MPa), very high compressive strength (2250 to 2700 MPa), low thermal conductivity (25 to 32 W/mK), and a maximum working temperature of 1400°C.
Features:
Materials that are as good as price as they are value
Applications:
Electronics industry (circuit boards, tube holders, housings); machinery industry (bearings), ceramic nails, ceramic seals, ceramic ball valves, cutting tools, ceramic plungers, refractory bricks, refractory plates, ball mill linings, ceramic measuring blocks
Silicon Carbide Ceramics
Silicon carbide is one of the hardest materials in the fine ceramics family, with a hardness close to that of diamond. It is not only the lightest in weight, but also has excellent thermal conductivity, chemical stability at high temperatures, low thermal expansion, and is extremely resistant to acids and alkalis. Therefore, silicon carbide is an excellent material for kilns, furnaces, and high-temperature resistant parts. Silicon carbide's excellent resistance to corrosion, wear and erosion is as good as its ability to withstand frictional wear.
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Performance:
Very low density (3.20 g/cm3); very high hardness (94HRA); high thermal conductivity (80 W/mK); low coefficient of linear expansion (4.5x10-6/K at 400°C); maximum working temperature: 1500°C; good corrosion and wear resistance at high temperatures;
Features:
High hardness ceramic materials
Applications:
Petroleum: (valves, nozzles); Chemical: (seals); Aerospace: (gas turbine blades, turbocharger rotors); Microelectronics, Automotive, Paper, Laser, Mining and Atomic Energy;
Silicon Nitride Ceramics
Silicon nitride (Si3N4) offers an outstanding combination of material properties. The low density and hardness of Si3N4 gives it excellent thermal stability and high fracture toughness due to its special crystal structure. This makes it an excellent choice for use under extreme conditions. Therefore, silicon nitride ceramics are the best choice for high speed and high precision bearings, as well as important materials for high temperature molding, high speed cutting tools, and high temperature wear parts.
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Performance:
Very high hardness (92.5 HRA), excellent fracture toughness (6-7.0 MPam1/2); good flexural strength (850 MPa); very low density (3.20 g/cm3), very low coefficient of thermal expansion (3.2x10-6/K), maximum operating temperature: 1400°C
Features:
Ceramic materials with excellent overall performance
Applications:
Mechanical industry: (motor bearings, high-temperature spindles, turbine blades, mechanical sealing rings); Metallurgical industry: (welding rolls, water-blocking rings, crucibles, combustion nozzles); Chemical industry: (ball valves, pump bodies, combustors, vaporizers, and other corrosion-resistant, wear-resistant parts); Aerospace industry: (high-temperature insulators, radar radomes, engines); Metal processing: (metal molding, rolling elements, shear knives, industrial nozzles) ; automotive components: (turbine rotors, cam tappets)
Application Cases
Application case
Xiayang ceramic materials in various industries in the actual application of cases, to show our technical strength and product advantages
Cosmetic Filling Equipment
Cosmetic filling machine, liquid injection pump, the use of zirconia ceramic spool, after Xia Yang's precision manufacturing, can accurately control the flow rate, easy to achieve millimeter flow control, the material has anti-corrosion, good wear resistance, good self-lubrication, not only to increase the service life of the product, but also green, non-toxic and harmless.
Learn moreCeramic Roller
Ceramic rolls have high toughness, high bending strength and excellent heat insulation, acid and alkali resistance, wear resistance, is the first choice for some special materials rolling, Xia Yang made rolls can achieve ultra-high precision cylindricity and coaxiality and surface roughness! Shaft runout and roll surface runout is controlled within 0.0015mm, and the precision of pressed products is high! Long service life.
Learn moreCeramic necking mold
The excellent physical and mechanical properties of zirconia ceramics make a variety of applications with high mechanical loads possible. Application of ceramic necking mold does not stick to the metal, good sealing, and wear-resistant and corrosion-resistant, green and long service life.
Learn moreIndustrial Ceramics
We offer a diverse range of industrial ceramics to meet the special needs and stringent requirements of different industries. Advanced ceramics, as a new type of material with excellent physical and chemical properties, play an increasingly important role in modern industry.
Ceramic pumps and valves
Ceramic Fluid Valve
- Toughened structural ceramic materials, high mechanical strength, long service life
- Resistant to wear, corrosion, high temperatures and chemical stability
- Good thermal insulation and low thermal expansion
- High dimensional accuracy, roundness 0.001mm, good sealing performance.
- Green and pollution-free
Precision Ceramic Parts
Precision Ceramic Parts
- Tolerance to ±0.002mm
- Can do shaped fine processing, processing range up to 250mm × 200mm × 200mm
- Precision up to ±0.001mm, finish Ra0.08
Ceramic Molds
Ceramic Mold Tooling Parts
- High temperature, acid and alkali corrosion resistance, high pressure resistance
- Good electrical insulation, thermal conductivity, and resistance to thermal shock.
- Excellent adhesion strength, thermal cycling ability
- High dimensional accuracy, roundness 0.001mm, good sealing performance.
- Green and pollution-free
Ceramic rolls/pair rolls/three rolls
Ceramic Roller/Ceramic Dual-roll/Ceramic Three-roll
- The material has high hardness, high wear resistance, and is non-conductive and non-magnetic.
- Very high thermal stability, maintains its performance even at high operating temperatures.
- High precision, R accuracy up to ±0.002mm
- Runout and roundness accuracy up to ±0.002mm
- Green, can save more than 30% energy in the molding work.
Semiconductor Equipment Accessories
Semiconductor Equipment Parts
- Excellent wear resistance, high temperature resistance, corrosion resistance, thermal shock resistance, insulation and other properties
- Superior price/performance ratio compared to traditional materials
- Strength and destructive toughness unmatched by other materials
- Suitable for highly corrosive and high-strength environments
- green
Powder Equipment Accessories
Powder Equipment Accessories
- Resistant to high temperature, acid and alkali corrosion
- High hardness, good wear resistance
- Good chemical stability, not easy to react with the material
- High dimensional accuracy of products
- Green and pollution-free
Welding rollers
Welding Roller
- The product material has high hardness, high temperature resistance and good thermal shock stability.
- High flexural and compressive strength
- Surface contouring to 0.01
- Brightness up to Ra0.02
High dielectric ceramics
High Dielectric Ceramic
- Ensure the stability of the microstructure of the material and improve the electrical performance indexes of the product.
- Good solution to the difficulty of high temperature dielectric loss increases dramatically
- The dielectric strength has been improved by more than 30%, and the insulation performance has been further enhanced.
- Lifespan is 4-5 times higher than the same type of product on the market
- Completely replace the Japanese imported ceramic materials
Guangdong Xiayang Fine Ceramics Technology Co., Ltd. (Material Performance Table)
| Guangdong Xiayang Fine Ceramics Technology Co., Ltd. (Material Performance Table) | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Type | Unit unit (of measure) |
Alumina (Aluminum oxide) |
Zirconium (zirconium oxide) |
Silicon Carbide (silicon carbide) |
Silicon Nitride (Silicon Nitride) |
Aluminium Nitride (aluminum nitride) |
|||||||||
| XY Grade (No.) | - | A-100 | A-200 | A-300 | AZ-100 | Z-100 | Z-200 | Z-300 | ZM-100 | ZB-100 | SC-200 | SN-200 | SN-300 | SN-1000 | - |
| Material | - | (Al₂O₃) 97% |
(Al₂O₃) 99.5% |
(Al₂O₃) 99.7% |
(Al₂O₃)-ZrO₂ | ZrO₂-Y₂O₃ | ZrO₂-Y₂O₃ | ZrO₂-Y₂O₃ | ZrO₂-MgO | ZrO₂-Y₂O₃ | (SiC) | (Si₃N₄) | (Si₃N₄) | (Si₃N₄) | - |
| Color | - | White ivory |
White | Ivory White |
White | White | White | White | Yellow | Blue | Black | Gray. Black |
Gray. Black |
Yellow | - |
| Density | g/cm³ | 3.75 | 3.9 | 3.92 | 4.2 | 6 | 6.03 | 6.04 | 5.7 | 6.03 | 3.15 | 3.2 | 3.2 | 3.2 | - |
| Flexural Strength (Flexural strength) |
Mpa | 280 | 320 | 370 | 480 | 900 | 950 | 1100 | 450 | 1100 | 400 | 680 | 850 | 750 | - |
| Compressive Strength (Compressive strength) |
Mpa | 2250 | 2300 | 2450 | 2700 | 2100 | 2200 | 2300 | 1600 | 2300 | 2000 | 3000 | 3800 | 3000 | - |
| Modules of Elasticity (Young) (Modulus of elasticity) |
Gpa | 330 | 370 | 380 | 350 | 200 | 210 | 220 | 210 | 220 | 430 | 290 | 300 | 300 | - |
| Fracture Toughness (Fracture toughness) |
MPa-m½ | 3 | 4 | 4.5 | 5.5 | 9 | \ | 9 | 5.5 | 7 | \ | 6 | 7 | 7.5 | - |
| Poisson's Ratio (Poisson's ratio) |
- | 0.23 | 0.22 | 0.22 | 0.24 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.16 | 0.28 | 0.28 | 0.28 | - |
| Hardness HRA (Hardness) |
HRA | 90 | 91 | 91 | 91 | 89 | 90 | 90 | 88 | 90 | 93 | 91.5 | 92 | 92 | - |
| Vickers Hardness (Vickers hardness) |
HV1 | 1450 | 1550 | 1600 | 1600 | 1250 | 1450 | 1450 | 1240 | 1450 | 2100 | 1600 | 1650 | 1650 | - |
| Thermal Expansion Coefficient (Coefficient of thermal expansion) |
10-6 K-1 | 7.1 | 6.8 | 6.8 | 9.2 | 10 | 10 | 10 | 10 | 10 | 4.5 | 3.2 | 3.2 | 3.2 | - |
| Thermal Conductivity (Thermal conductivity) |
W/m-K | 25 | 32 | 32 | 8 | 3 | 3 | 3 | 3 | 3 | 100 | 26 | 40 | 70 | - |
| Thermal Shock Resistance (Thermal shock stability) |
△T ℃ | 200 | 220 | 220 | 470 | 400 | 400 | 400 | \ | 400 | 400 | 600 | 800 | 800 | - |
| Max Use Temperature (Maximum Operating Temperature) in Oxidizing Atmosphere |
℃ | 1200 | 1400 | 1650 | 1000 | 1000 | 1000 | 1000 | 850 | 1000 | 1400 | 1000 | 1300 | 1300 | - |
| Max Use Temperature (Maximum operating temperature) in Reducing or Inert Atmosphere |
℃ | 1200 | 1400 | 1700 | 1000 | 1000 | 1000 | 1000 | 850 | 1000 | 1650 | 1200 | 1400 | 1400 | - |
| Volume Resistivity at 20°C (20°C volume resistance) |
Ω-cm | 1014 | 1015 | 1015 | 1014 | 1013 | 1012 | 1012 | 5 x 1013 | 1012 | 1015 | 1014 | 1014 | 1014 | - |
| Dielectric Strength (dielectric strength) |
kV/mm | 16 | 20 | 22 | 16.5 | 19 | 15 | 17 | 19 | 17 | 0 | 10 | 12 | 16 | - |
| Dielectric Constant (1MHz) (dielectric constant) (room temperature) |
- | 11.5 | 11 | 10 | 11 | 28 | 30 | 30 | 27 | 30 | \ | 12 | 11 | 10 | - |
| Dielectric Loss Angle at 20℃, 1MHz (MHz dielectric loss angle) |
tan δ | 3 x 10-3 | 1 x 10-3 | 1 x 10-3 | 2 x 10-2 (9GHz) |
2 x 10-3 | 2 x 10-3 | 2 x 10-3 | 2 x 10-3 (1GHz) |
2 x 10-3 | \ | 4 x 10-3 (1GHz) |
5 x 10-3 (1GHz) |
3 x 10-3 (1GHz) |
- |
Contact Us
For more information about precision instrument materials or for customization needs, please fill out the form below and our professional team will contact you as soon as possible.
Company Address
No.17, South Changjiang Road, Xinwu District, Wuxi City, Jiangsu Province, China
telephone number
400-888-9999
e-mail address
info@huaruiceramic.com
working hours
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